Just like any plant manager will tell you, the primary focus of any manufacturing plant is to improve efficiency as they strive to cut down the costs. While it might look like a simple task, knowing the areas of improvement can be anything but a straightforward task. Based on the kind of plant you manage installation of a new or upgrading your existing air pollution control system will bring significant impact on your operation. This article gives you the basics of regenerative thermal oxidizers and how they work.
A regenerative thermal oxidizer also referred to as an RTO is a dedicated machine that destroys air pollutants before they reach the atmosphere. Bear in mind that all types of plants are required to compile with the EPA regulations that target to regulate the amount of air pollution entering the atmosphere, and the work of RTO is to help do that.
Emission of poisonous gas, which comprises volatile organic compounds (VOCs) and other pollutants can lead to harmful effects on the environment and human health once they are emitted into the atmosphere. RTO is equipment that is designed to destroy VOCs via the oxidation process. This comprises of moving the polluted air via a series of heat exchange towers and a combustion chamber. On the other hand, the high temperature triggers a physical reaction that rescinds VOCs and other pollutants.
In case your plant has a VOC reduction machine already installed, updating to RTO can enhance various parts of your operation. For example, the thermal efficiency rating will vary from 85% to 97% based on the conditions, which is somehow higher than what you can attain using older models.
How your plant can benefit from an RTO
Even though the efficiency of an RTO is evident, you must ensure that your plant has all the required conditions so that you can benefit from this equipment. Here are some of the signs that your plant can benefit from an RTO.
VOC concentration issues
It is evident that some VOC reduction technologies are designed in such a way that they are restricted to a specific concentration range to be operative. RTOs are very versatile since they can be utilized for both high and low VOC concentration. Additionally, the oxidizers can be utilized for high and low volume exhaust streams so that they can serve a variety of numerous industries.
The high cost of maintenance or excessive downtime
Just like in any type of machinery, air pollution regulation equipment becomes inefficient and unreliable as they age. Whether it comes in form of more regular maintenance or business-crippling downtime, the cost of operation will start to increase. RTOs are designed to lessen the cost of these operations and also a perfectly maintained new oxidizer can save you lots of cash and even provide heat for other business operation. This will help you cut down the overall cost of running your business.
Deprived energy efficiency
Once you find out that your current machinery costs you a lot of money to run, installing an RTO can lead to a notable energy saving over time.